Production Facilities

Misrwrap factories are located in three different locations in Egypt that placed in the industrial zone of 10th of Ramadan city, 6th of October city and Obour city. The production capacity of all facilities are +70,000 tons/year and it occupies approximately +55,000 square meter.

Stretch Films Facilities

Misrwrap stretch films factories have the-state-of-the-art extrusion lines for production of PE cast film.

The production area divided into two main sections:

• Extrusion Stage
• Slitting/Rewinding Stage

Extrusion Stage

The production process of the stretch film starts with the selection of appropriate raw materials. LLDPE, or Linear Low-Density Polyethylene, is the most commonly used stretch wrap material as it is highly flexible and durable. LLDPE will be processed into pellets by melting down large pieces of the material. These pellets can then be mixed with other compounds such as tackifiers to achieve a desired level of stickiness. Once mixed, the pellets are extruded through a die to produce a uniform sheet of plastic film that has a specific thickness and width. The plastic sheet will then be passed through chill rolls where it is cooled off and hardened before being cut into strips or coils ready for packaging.

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Slitting/Rewinding Stage

The cooled stretch film must now be wound onto spools for further processing and transport purposes; this is done using winding machines that rotate at high speeds, allowing for quick and efficient winding of large quantities of stretch film into rolls on different spools according to custom specifications such as size and weight requirements before packing in boxes or other containers for shipping or storage purposes.

Plastic Sheets Facility

Misrwrap plastic sheets facility includes the-state-of-the-art extrusion line for production of PET/PP sheets.

The production area of plastic sheets is divided into two main sections:

• Extrusion Stage
• Slitting/Rewinding Stage

Extrusion Stage

The extrusion stage is the central process where PET (polyethylene terephthalate) resin is transformed from solid pellets or flakes into a continuous flat sheet. This stage defines the sheet’s thickness, clarity, strength, and surface quality. It involves several sequential steps (Drying and Feeding, Melting and Homogenizing, Filtration and Melt Pumping, Flat Die Extrusion and Calendaring and Cooling). The main purpose of extrusion stage is to convert raw PET material into a high-quality, uniform flat sheet, ready to be trimmed, slit, and wound into rolls in the later stages.

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Slitting/Rewinding Stage

After extrusion, the wide PET sheet (mother roll) is converted into smaller rolls through slitting and rewinding.

• Slitting: The wide sheet is passed through rotary or razor blades that cut it into narrower strips according to customer-required widths. Edge trims generated during this step are collected and usually recycled back into the extrusion line.
• Rewinding: Each slit strip is wound onto separate cores under controlled tension to form finished rolls. Tension control prevents wrinkles or telescoping, and rolls are inspected for surface defects and uniformity before packaging.

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